In today's increasingly tight resources, improving the material utilization rate of industrial equipment has become an important means for enterprises to reduce costs and enhance competitiveness. As a kind of equipment widely used in metallurgy, building materials, chemical industry and other industries, the material utilization rate of the briquetting machine is directly related to the production efficiency and economic benefits of the enterprise. This article will explore how to effectively improve the material utilization rate of the ball press through a series of measures, in order to provide a reference for related industries.
1. Accurately control the moisture content of the material
The moisture content of the material is a key factor affecting the molding effect of the briquetting machine. If the moisture content is too low, the adhesion between the materials is insufficient, resulting in the fragile pellets after molding; if the moisture content is too high, the pellets will be too soft and lack strength. Therefore, it is very important to accurately control the moisture content of the material. This can be achieved by adjusting the amount of water added during the mixing process or pre-drying the material before pressing.
2. Reduce impurities in the material
Impurities not only affect the quality of the pellets, but may also damage the ball press. By removing impurities in the material by pre-screening or using methods such as magnetic separation, the purity of the material can be improved, thereby improving the material utilization rate of the ball press.
3. Reasonable use of additives
The use of additives can improve the molding performance of materials, but they need to be reasonably selected according to the characteristics of the materials and production requirements. The right amount of additives can improve the strength and molding rate of the pellets, but excessive use will increase costs and even affect the quality of the pellets.
4. Optimize the particle size of the material
The particle size of the material has a direct impact on the molding effect of the briquetting machine. Too large or too small particles will affect the molding effect of the material. Generally, the particle size of the material should be controlled between 80 and 200 meshes to ensure uniform gaps between material particles and improve molding quality.
5. Improve the purity of the material
The higher the purity of the material, the better its molding effect. High-purity materials can reduce the impact of impurities on the molding effect, improve the strength and durability of the pellets, and thus improve the material utilization rate of the ball press.
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More detailed information about briquetting machine material utilization can be found at: https://www.zymining.com/en/a/news/briquetting-machine-material-utilization-rate.html